Thursday, May 19, 2016

Malcolm: Wizard of the Day

Chanting the magic words "Abracadabra! Please and Thank You! The check is on the way!" Malcolm, Wizard of All Wizards, is bringing the project home!


 The new boot cowl is cleco'd in place and looks terrific - much better than when the airplane went into the shop:


    
and it's very nice from the inside, too:


Flight controls have their final coat of Federal Yellow:


Note in the photo below that the merry pranksters have taped a Cub logo on the tail:


Oshkosh is right around the corner and this year marks the 75th anniversary of the Interstate Cadet. Even though ours is an orphan stepchild, one of two Cadets manufactured by CallAir, there's a new sense of purpose in finishing the project in time for the big show. I can't wait.












Wednesday, April 06, 2016

Old Yeller's Coming Along

What a difference a few pictures can make. My day was starting out a little discombobulated and then came Malcolm's text and pictures of the first coat of yellow on the CallAir airframe.

It has taken 2 1/2 years to go from here:
 To here:
 To here:
 To here:
 To here:
Another side of the project:
 And the new firewall:
 

More to come as they're available ... 

Thanks, Malcolm.

Tuesday, April 05, 2016

Birds Fly South in April

Once upon a time, the winter was cold on Long Island NY and the sunshine was warm in Florida, prompting intrepid aviator Bill to snuggle into the rear cockpit of his 1929 Bird biplane and fly to the Sun-n-Fun Fly-In at Lakeland.

Bill is one of those old school airport bums who never met a stranger - and if you are a little apprehensive about walking onto the Bayport Aerodrome on Long Island you are quickly put at ease by this guy. I know this from firsthand experience. Airport bums everywhere: take notice. If your airport is dying for want of participation, find your inner Bill and welcome new people in.


Bill's Bird is a terrific airplane. It is forgiving and as docile a taildragger as a pilot might find. Bill let me land it once and I loved it. Of all the airplanes available at the time, Charles Lindbergh chose the Bird as the vehicle to teach his wife, Anne, to fly.

Then there's the Kinner engine. They're getting old and brittle (ask Harrison Ford), and Kinner gurus are becoming fewer and further between, but to hear a Kinner's slow dance is to fall in love with it.


...and yes, that video is of Bill's Bird at Lock Haven in 2013. 

The secret to starting a Kinner is to prime it until fuel drips, then pull the prop through for 4 or 5 blades until the starter guy decides the angle is right for him. An exchange of greetings with the pilot is accomplished and the starter guy pulls the prop through - gently. As Richard Bach once wrote, the impulse coupling on the magneto pulls the prop out of your hand. Pull too hard and the Kinner will defy you. (I liked Bill's Kinner prop to be about the 7:30 or 8 o'clock position for an easy, walkaway start). Bill was great to start for, too ... he kept the throttle near closed and the engine would just lope along nice and slow instead of winding up in a mad rush.

So anyway, back to the story of The Flight To Sun-n-Fun. On the way down all was just great ... the east coast lowlands, the salt marshes, the gradually warming air .. that last was especially welcome to Bill, who always complained about the airflow off the top wing coming right down on him in the rear cockpit. It's chilly, no matter the outside air temperature.

After a few days of Sun and Fun came the return trip. Somewhere over the north of Florida, Bill noticed, at his low level, the telltale scent of burning wood, not at all uncommon in the pine-rich South. But then there was no visible smoke. As the fragrance became even more, well, fragrant, then it WAS visible. It had to have been a little confusing: Bill was on fire, or something made of wood was and the only thing on the airplane that was upwind and made of wood was the prop. The prop?

Long story short, wood props swell and shrink with the seasons and Bill's prop bolts needed a re-torque. The prop flanges did to Bill's prop what I could never quite get the hang of as a Boy Scout, rubbing sticks together to start a fire. Since then (and after an expensive engine re-do and a new prop) Bill is a prop bolt torque ambassador. His old prop, toasted, hangs on his hanger wall, not that he needs a reminder.

Fast forward to another year (this one) and another Sun-n-Fun. Stu decided to leave the Cub at home this year and try his luck  flying down to Florida in an airliner. Shhhhh. He might get there on Thursday. That's when he plans to go. Let's see what the airline plans. I'm stuck with home projects in North Carolina and won't make it. Son John, who lives in Florida, will have to uphold the family honor. Maybe next year.

Stu, wishing he could go in style.


Take a look at what you're missing:


Wednesday, March 02, 2016

I feel like I'm in a long checkout line at the grocery store

Have you ever gotten in the back of a short line at the grocery store and found that the people ahead of you had complicated orders? One word of advice: Don't ever follow me in line at the grocery store - I always pick the wrong one. In other parts of my goofy life, I generally can be counted on to take the long way around to accomplish the simplest of things, like building a barn then enclosing a space to serve as my sanctum sanctorum, choosing the wrong paint color (I'm doing it over myself to avoid the embarrassment of admitting to the painter that I screwed up). 

Malcolm and Jon are the right people to be working on an airplane restoration and they're working away on the CallAir Cadet - I telephone every week to see if they're still working on the same thing as last week (sometimes they are). I can't wait to see this airplane together, on the landing gear, painted, with an engine in place and ready for its first test run. If it weren't for the owner (me, of course) deciding to do a full restoration, the airplane could have been recovered, looking pretty ok, a long time ago. But nooooooo. Here we are  midway in the third year of the project, a glimmer of light at the end of a long tunnel but still nowhere near finished.

In any other circumstance, I'd just jump in and take an active hand, but this isn't the right circumstance. To be blunt, I don't know anything about how to restore an airplane and it's too far along in the right hands to do that ... I'd only be interfering.

So while I wait to get back in the saddle, I thought I'd share another Air&Space/Smithsonian article of mine from 1993:


Let's just hope the lady with all those coupons ahead of me in the grocery line has them organized. Wait. Wait. Arggghhhh!

Tuesday, February 23, 2016

CallAir in Silver

Here it is, the last week of February and the CallAir is another step closer to completion. 

Malcolm and Jon have finished sealing the fabric and have graduated to the UV barrier silver coats, with a lot of sanding and sore fingers in between. After the last of the silver, an overall base of white will be laid, sanded, and color to follow.
The devil is in the details ... getting all those pinks (described by one observer as the jiggly-jaggy thingys that are left by pinking shears) to lie down, getting all those corners just right, all the lumps and bumps smooth ... it all counts in a big way when the final color coats go on.

Model makers love the Cadet, too:


Friday, February 05, 2016

Today: CallAir update Feb 2016 - pretty in pink

Great news! The fuselage has its tapes in place and the first coat of Polybrush is on. The airplane is looking more and more like an airplane!



Firewall material is on order. Progress is the trend of the day! Weather has been a factor. It gets too chilly even in central Florida to do much in the way of fabric work and lately if it hasn't been too cool, it's been too wet or a little of both. Flying, it seems, depends on Mother Nature even when we're on the ground.

The workmanship on this project is just terrific. I may have to make a trip from North Carolina to Florida in the somewhat near future to see it firsthand.




Tuesday, February 02, 2016

Tomorrow

The firewall material (stainless steel) for the CallAir will be ordered tomorrow. Fuselage is almost done except for a couple of tapes and the first of the Poly Brush coats, and that will be started tomorrow. Once the prep is done, we can get going with spraying color. 

I've had a lot of tomorrows ... I'll get to this or that tomorrow. Fortunately, I didn't put off my flying career until tomorrow - otherwise it would have never happened. I rode my bike to the local airports when I was a young teenager, and would have given up my Schwinn for an airplane ride. Much later, the lucky assignment to sell TV advertising to the Fixed Base Operator at Bluegrass Field in Lexington KY turned into my aviation world today. I still remember the interview, not word for word but almost all of it. Chuck Bohmer taught me more about how to sell an idea than all the how-to-sell training (mostly hot air) than I had experienced to that time. There was a map on his wall with concentric circles 100, 200, 300+ miles in radius and he wove an indelible image of freedom with it - "How far can you go in three hours in a car? How far in an airplane?"


Chuck stood perhaps 5'6" on damaged legs (from a flying accident) but to me he was ten feet tall, his pitch persuasive, rooted in a true love of flight. I signed up on the spot (and he signed up for some advertising). A win-win, I think you'd call it today.

Yesterday. Today. Tomorrow. We can live where we like. Yesterday is in full color with all the nuance and texture that perspective can render; Today is a kaleidoscope of options, demanding focus here, focus there, and endless, confusing possibilities; then there is Tomorrow. Tomorrow is home to The Plan.

The electrician and plumber will come Tomorrow. Maybe. The painter will come on Monday (at least that's in jell-o). The office in the barn will be ready for occupancy in a week or so. Maybe. The CallAir will be finished soon. Maybe. Not tomorrow, just maybe. Tomorrow is magic. Tomorrow is a promise.

We said goodbye to Dave last Saturday. A good man. Dave built airplanes and flew them and loved being around them and being around people who loved them, too. He loved animals, big and small, took care of other people's pets when they were away, couldn't bear the sight of an animal mistreated. 

Flight Instructors and flight schools take notice: You need to learn from Chuck Bohmer and Dave Nielsen. People, strangers, prospective students need to feel included if we're to bring general aviation back to where it was when we were first introduced to it. Dave showed up at the north end of Johnson Field with a loaf of bread and a pack of bologna and from that time on there were guys bringing lunch from home to share with the other guys who hang around there. There's been a lot of baloney passed around, too, but that's for another time. That was Yesterday.

Today there is an empty place where Dave stood. If it weren't for the great memories of the man and his pure, generous goodness, that empty space in the hearts of grown up friends would ache terribly when we think of him. 



As it is, we'll remember and laugh and tell stories and hold dear our friend's good-hearted comradeship, and take him flying with us. Tomorrow.



Thanks to Bob Gilbert for the pictorial tribute to Dave.



Tuesday, January 12, 2016

January 2016 - Callair progress

It's Christmas in January! Malcolm sent pictures of more work on the Callair Cadet! As he wrote in his cover note, it's beginning to look more like an airplane.
It's really happening! The fuselage hardware (cables, pulleys, fairleads, etc) are in place and  fabric is going on. In the time between these pictures and this posting, the Polystuff, tapes, etc are going on ...

I can't tell you how encouraging this is ... 

There's a lot of work represented here ... and a lot to come if we're to have this airplane in the air soon. Metal work, plastic work, instruments (overhauled 2 years ago) and engine (overhauled 4 years ago) installations ... I have my fingers crossed and Malcolm is on it.


For a look back at the timeline, see my earlier posts on this one of a kind airplane:


April 2012: http://letsgofly.blogspot.com/2012_04_01_archive.html
June 2012: http://letsgofly.blogspot.com/2012/08/ok-what-now.html
September 2012: http://letsgofly.blogspot.com/2012/09/flying-callair.html
December 2012: http://letsgofly.blogspot.com/2012/12/overnight-to-warmer-climes.html
October 2013: http://letsgofly.blogspot.com/2013/10/on-your-mark.html
October 2013: http://letsgofly.blogspot.com/2013/10/a-little-history-before-we-cut-fabric_25.html
November 2013: http://letsgofly.blogspot.com/2013/11/the-call-aircraft-company.html
November 2013: http://letsgofly.blogspot.com/2013/11/the-callair-restoration-begins.html
March 2014: http://letsgofly.blogspot.com/2014/03/the-callair-progress-report.html
April 2014: http://letsgofly.blogspot.com/2014/04/serendipity.html
May 2014: http://letsgofly.blogspot.com/2014/05/untitled.html
August 2014: http://letsgofly.blogspot.com/2014/08/go-placidly-amid-noise-and-haste.html
September 2014: http://letsgofly.blogspot.com/2014/09/meanwhile-back-at-airport.html
December 2014: http://letsgofly.blogspot.com/2014/12/time-do-fly.html
November 2015: http://letsgofly.blogspot.com/2015/11/update-on-callair-project-november-2015.html

A watched pot never boils. You have to light a fire first.


Tuesday, December 29, 2015

December ... Rhymes with Remember

Way back, I spent 90% of my time looking ahead ... planning trips in the corporate jets, juggling work schedules for pilots, trying to keep the load distributed evenly  for everybody. All that is behind me. I tell my friends that my schedule is whatever comes next. That happens when you hand the jet keys to the next guy in charge and walk away. 

The other day I was cleaning out a bunch of old files and came across some articles that I wrote for Air&Space/Smithsonian in the early 90s. Here's one of them (you'll have to click on the images or zoom in to make them big enough to read):


Somebody (OK, more than one somebody) asks from time to time if I've ever been close to the grim reaper and this was one of those times - that's why I stuck it in the blog first. Also, A&S paid me more for it so it must have been more important than my other attempts at published immortality (Richard Bach once wrote that the lifespan of a magazine writer's work is akin to that of a Mayfly, and it's true).


While I admit to having mellowed a bit - (These days, my mach number is closer to .01 than to 1.0; my flight level is closer to 010 than 450 and, truth be told, the Chevy will get me to nearby destinations about as fast as a light-sport airplane) - my heart still quickens when the weather turns nice, the turf is firm and the wind is down the runway. All the airport guys turn out on days like that, each wanting to fly but not wanting to leave good company. Pretty soon the group begins to disperse ... gotta check the oil, you know, gotta check the fuel.  It's understood. Airplanes are pushed out of hangars, engines started one by one and then, one by one again: taxi out, turn onto the wind, takeoff and fly. Maybe to lunch here or there, maybe just look at the scenery. The flying's the thing; the excuses are not important at all. My patient wife understands this is not a phase I'll outgrow.

When all is said and done, the dogs fed and the poops picked up, that's when I'll tally up the score, such as it is, but not before. For now I'm pointed forward, and it's such a nice day.





Wednesday, November 18, 2015

Update on the CallAir Project - November 2015

It's been a little over 2 years since we first cut fabric off the CallAir Cadet - the discoveries and remedies have come one after the other as this one of a kind airplane is restored. Click on the pictures to make them larger so you can see Malcolm's and Jonathan's workmanship. The project is coming along and even though it's been a long time in the making, the airplane is going to be magnificent.


On the left, the new baggage compartment is fitted in it's eventual position. Access will be from behind the rear seat. The airplane was designed as a trainer and utility airplane so there isn't much need for a large baggage space. Both pictures above show Malcolm's attention to detail in the woodwork, including a slotted pocket in the door, sized for paper charts. On the right, looking back from the firewall bulkhead, you can see the interesting control stick configuration - the sticks are curved, offset to the left, to allow room for the landing gear shock absorber spring which is perilously located under the front-center of the front seat. You don't want that baby to come loose.



In keeping with the mission and vintage (herding livestock, predator control on Wyoming ranches) Malcolm and I wanted to replicate the original configuration as much as possible - we didn't want, for example, to have external antennas taking away from the originality. Malcolm fitted a ground plane and antenna inside the fuselage to allow for communications. The wood floorboards are beautifully done (I will have to wear shoe covers). The ties between front and rear rudder pedals were originally thin strips of aluminum - we opted for tubing and rod ends for a more substantial link.


 Again, lots of detail work on the wood formers and provisions for shoulder harnesses - not original, but a must have feature.


 The key is fitting and refitting until it's just right. Note in all the pictures the extensive preparation of metal and wood and the quality of finish. I can't wait to take it to Oshkosh (2016).





Sunday, November 01, 2015

Bob White Fly In - 2015

'Tis the fall of the year and flyers of all ilk gather for breakfast at Bushnell and then head east about 35 miles for the lunch at Bob White Field in Zellwood.  Snowbird and friend Joe Dunn puts a video montage together and here's the link:



I've left the scene, having moved to "halfback" territory, the mountains of North Carolina (yankees move to Florida as they think all yankees should, then get tired of the heat and the bugs and move half-back to the uppa-yew-ess where they can see leaves change and have a little snow to complain about). 

The colors have been brilliant in the mountains this year but I do miss my Bob White friends.

Malcolm missed a week's work on the CallAir Cadet because of the fly-in but he'll be back at it with an end of the year goal for completion in mind. Wish us luck.



Sunday, September 27, 2015

Back to Hooterville

Moss does not grow on a rolling stone. After much deliberation and a dose of reality, The Boss and I decided to move back to the mountains of North Carolina: Hendersonville, the town of my birth, seat of the family and home of the Western North Carolina Air Museum.



This being the fall of the year, the leaves in the mountains are just starting to turn and will be a brilliant display in a couple more weeks - a perfect time to be flying, but bone up on your mountain flight planning before you make the trip. 

My new internet flying buddy, Peter, from Foxbat in Australia, posted this slightly harrowing video of an approach to a strip in rural Idaho. Now THIS is mountain flying!


Meanwhile, work continues on the CallAir Cadet - Malcolm has the wings and tail control surfaces through their final coat of silver and is proceeding on the fuselage. There's much to be done there and I hope he can get it out of the shop by the end of the year. This year.

I can't wait to get back in the air.